009 Society Members Forum

Modelling => Rolling stock => Topic started by: Caleb Abbott on May 31, 2020, 12:50

Title: Modifications to efe/corgi trams
Post by: Caleb Abbott on May 31, 2020, 12:50
Afternoon Modelers

Wonder if anyone can help!

Got two trams both with metal bases which need a rectangular hole cut in them to accept the new Kato 109's I am using to motorise them.

My problem is what to use to cut the metal - it might sound a silly question but I've tried grinding the metal with a dremel attachment and also used a cutting disc, and so far I've got a broken shaft, various bits of cutting disc and a grinding wheel covered in a thin layer of the molten metal!

I'd appreciate any advice on this matter, I have some diamond cutting wheels on order, but don't know if they will be the answer - or not!

Thanks in advance for your help

Caleb Abbott
Title: Re: Modifications to efe/corgi trams
Post by: Graeme Dunbar on May 31, 2020, 13:10
Not quite the same as cutting a rectangular hole, but still removing quite a lot of metal I  made a light-hearted 009 conversion shown here -

(https://live.staticflickr.com/65535/49683357936_e4c9d31e2d_c.jpg) (https://flic.kr/p/2iGmcnA)DSCF5641 (https://flic.kr/p/2iGmcnA) by Graeme Dunbar (https://www.flickr.com/photos/95337893@N05/), on Flickr

(https://live.staticflickr.com/65535/49683357201_a4c788cdfd_k.jpg) (https://flic.kr/p/2iGmc9V)DSCF5635 (https://flic.kr/p/2iGmc9V) by Graeme Dunbar (https://www.flickr.com/photos/95337893@N05/), on Flickr

I used dental burrs in a Dremel-type drill. I also used a slitting disc to through the webbing between the  pillars the rivets were mounted on and the sides. It did take quite a long time and a fair bit of patience and resulted in a pile of tiny metal chips.

To cut a rectangular hole in metal an often used method is to drill a series of holes around the perimeter and then use files to join the holes and finally square up the edges.

Title: Re: Modifications to efe/corgi trams
Post by: engerth399 on May 31, 2020, 17:40
This site gives good advice on how to motorise various trams and it seems silly to try to repeat that advice.
http://www.gordonstrams.net/MCTpage0.htm
Good luck

Peter
Title: Re: Modifications to efe/corgi trams
Post by: Alan Feldon on June 01, 2020, 16:51
I had similar problems with Atlas trams and in the end I just gave up and cut out new ones from sheet lead which also gave me the weight I required .